New 1.6m (63) D-F CNC Model CK5116M Single Column Vertical Turret Lathe with C axis and ATC
|Dimensions||13' x 17' x 16'|
New 1.6m (63) D-F CNC Model CK5116M Single Column Vertical Turret Lathe with C axis and ATC Delivery time in USA, Canada or Europe: 3 months Technical Configuration 1, Features 1.1 This series machine is suitable for finely and roughly turning cylinder and inner hole, inner and outer taper, surfacing, curving of the ferrous, grooving, drilling, threading and grinding, nonferrous metal and some kinds of non-metal materials with carbide and porcelain tools. 1.2 The maximum speed can be 2000m/min when in high-speed turning. When the head is in high-speed movement, head in horizontal direction, and vertical rapid movement speed can be 12m/min. 1.3 The main drive adopts AC spindle servomotor within two steps (ZF gearbox, Germany). The high-speed rotating workpiece are balanced in static or dynamic pattern. Transmission gears with 5 grade precision are specially grounded to implement high efficient transmission, lower noise and smooth running in high speed turning. 1.4 .Feed system is driven by AC servomotor which is connected with ballscrew by flexible couple to implement clearance-free transmission and high precision turning. 1.5 The columns, whose thermal symmetric construction, is calculated by finite element method, stand on table base. Effective vibration-insulated method is adopted to ensure high rigidity and strong anti-vibration ability. 1.6 The table is thermal-symmetric construction. The spindle is centered by high-precision double-row short cylindrical roller bearing whose radial clearance can be adjusted. With large high-precision thrust ball bearing on axial direction as rolling guideway, and oil temperature cooling device, the table has high swiveling precision, larger load ability and smaller deformation. 1.7 .Linear dual-direction roller guideway is applied to ensure high effective transmission and good precision reliability in heads and ram feed movement. 1.8 CNC system is SEMENS or FANUC system, and other CNC system is also can be provided on customers special requirements. 1.9 Chip conveyer and half-closed guide are also equipped by costumers' requirement. 1.10 On customers' requirement, the followings can be supplied tool magazine, tool setting device, boring & milling, table indexing and feed, grounding cooling device and whole-loop control, etc. CNC Control CK5116M is CNC single columns vertical turning & milling machine, the CNC system adopts Siemens 840D and 611 driver unit (with 2 years international Siemens service). Spindle Machine has one CNC square ram which installs with high speed and precision spindle. Spindle speed and output torque could reach to 2000rpm and 600 Nm, could ensure perfect final and heavy cutting. Siemens 840D control & 611 driver unit The customer also can choose right angle head, grinding head, tool setting device, etc. Worktable bearing, ball screw and tool magazine To guarantee worktable low running noise and high accuracy, NSK double row cylindrical roller bearing which the inner circle has the taper used to adjust the clearance on radial, is used for the machine. Worktable speed could be regulated from 3.15-315 rpm. High precision HIWIN ball screws are used in tool support and cross rail, ensure the tool support 12 m/min rapid moving speed and high precision feeding. Max. 10 set cutting tools or 20 set milling tools could be mounted on the tool magazine, that giving customer more convenience and efficiency during complex and multistage process machining. T. C axis The turning speed of worktable, which adopts Siemens 1PH7167 AC28KW spindle motor and ZF two range speed gear box, could be changed in the range from 3.15 to 315 r/min. During indexing and milling method, the worktable driven by Siemens 7KW servo motor. Worktable running speed is 0.0032 -3.2 rpm. The spindle is driven by Siemens motor 1PH7-7167-16KW to realize enough machining torque and high speed max. 2000rpm. Big output power of milling head, high speed & big output torque spindle 793Nm (S3), could meet most of requirement of heavy cutting and hard material. Coolant through spindle is possible, and Various special tools and head is more easy for multiple machining. Machine Body The big casting of this lathe is made by resin casting which has been treated by oscillation long aging times in order to avoid the inner stress. The smaller casting has been treated by high temperatures. All the steel parts are thermal refining. Guideway of cross rail made by roll and slide complex way, and treated by spreadable quench. The ram of vertical toolpost has made by spherical graphite cast iron. The slide parts on guideway are Turcit style which could insure the precision and maintain cycle much longer. Also the automatic centralized lubrication is used on the cross rail and slide parts. Control panel station & electric parts Independent electrical cabinet designs for the machine. Heat exchanger mounts on the cabinet, to make good ventilation and heat elimination. All electrical parts which in the cabinet adopts Siemens or Schneider with CE mark. MECANO Germany (Standard) Control panel station 2, Machine Specifications ITEMUnitCK5160M Worktable Worktable diameter.mm1400 Max. swing diametermm1800 Max. cutting diametermm1600 Max. workpiece heightmm1600 Max. worktable loadkg8000 Max. output torque of worktableN.m12500 Worktable speedturningrpm3.15-315 Indexing & millingrpm0.0032-3.2 TravelTravel of X axismm1200 Travel of Z axismm950 Vertical travel of cross rail in mm1200 Cross rail positioning step & distancestep/mm13/100 Rapid travel speed of X axismm/min12000 Rapid travel speed of Z axismm/min12000 Feed speed of X/Z axismm/rev0.01-50 Tool magazineTool capacityset20 (milling tool) or 10 (turning tool) Tool shank　BT50 Max. tool weightkg20 Total tool weight of tool magazinekg360 ATC tool changing timesec30 Milling headMilling head speedrpm1-2000 Max. output torqueN.m600 MotorWorktable motor ( 30 min.)KwAC28 Milling head motorKw16 Servo motor of X axisKw7 Servo motor of Z axisKw7 Servo motor of C axisKw7 Lifting motor of cross railKw5.5 Hydraulic motorKw2.2 Chip conveyor motorKw0.2 Water pump motorKw0.5 or 1.1 Machine overallCoolant tankL700 Machine size (LXWXH)meter5.2x4x4.9 Machine weightkg27000 Machine total powerKVA80 3, Machine packing list No.ItemQuantity 1column1 piece 2Gear box1 piece 3Worktable1 piece 4Feed box1 piece 5Cross rail1 piece 6tool support1 piece 7Cross rail raising up/down device1 piece 8Hydraulic system1 piece 9Main motor1 piece 10servo motors4 pieces 11Tool magazine1 set 12Chip conveyor and coolant tank1 set 13half closed machine guard 14Siemens 840D controller & 611 driver unit1 set 15Controlling plate1 piece 16Documents in English　 4, Standard Accessories No.ItemQuantity 1CNC Control system two years global guaranteeSiemens 840D 2Axis drive motor ( X/Z axes )Siemens servo motor 3Fagor linear scale-closed loopFagor 3Electrical parts of cabinetSiemens or Telemecanique 4Gearbox and planetary reduction gear boxTaiwan 5Bearings under worktableNSK-Japan 6Bearings on ballscrew NSK-Japan 7Bearings in gearboxNSK-Japan 8Ballscrew-cross rail & ramHiwin-Taiwan 9Automatic lubrication systemBIJUR DELIMON 10Control panel stationMECANO- Germany 11Air condition for electric cabinet　Leibo 12Casting ironFrom the same foundry of DOOSAN Machinery 13Chip conveyor & coolant tankYantai-China 14Half closed machine guardGuangyang-China 5, Option accessories ItemPrice in USD Installing cost ( two engineers 6 working days and 4 days for operating and training )Free for IMTS 6, Warranty and after sale service 1, Warranty period: one year after final installation, during the warranty period, all the daily damage parts will be provided freely by the manufactory. Full Service Warranty for (1) year to be quoted on request. 2, Out of warranty period, the factory will supply the support for the whole life of the machine, including technical advice, spare parts, labor, after sales service, and so on, and the factory will just take the expense at cost. CK5116M which showed in IMTS. Delivery time will be 3 months for we need to send back to China and send back.