New 2017 D-F FSG-63 | Grinders, Ball

FSG32H 90 to 340mm (3.54" to 13.38").
FSG63H 260 to 630mm (10.23: to 24.8").
FSG100H 600 to 1070mm (23.63" to 42.13").

The model FSG63H will be displayed at IMTS in September, booth S9182.

FSG32H
CNC Ball Grinding Machine
Technical Contract

Technical description, parameters and configuration
Technical description
Parameters and configuration
Basic parameters
Standard configuration
Optional configuration
Standard technique documents
List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG32H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ90～φ340. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance.
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the users CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 external grinding machine chapter 2: technical conditions and GB/T4685－2007 Accuracy inspection of external grinding machine.

1.2 Parameters and configuration
1.2.1 Basic parameters
ItemUnitParametersNote
Processing scopetravel（X/Y/Z）mm300200250
Spindle center to machining tablemm200400
Machining rangemmΦ90～φ340 （2″～8″）
WorktableSizemmΦ320
Max. Loading Capacitykg350
Speed Max.rpm22.2
SpindleSpindle speedrpm10-4000
Spindle taper1:5
Spindle motor kW11/15
SpeedRapid traverse speed（X/Y/Z）m/min30/24/30　
Cutting feed speed mm/min110000
PrecisionPositioning accuracy X-axismm0.008

Positioning accuracy Y-axismm0.008
Repeatability X-axismm0.004
Repeatability Y-axismm0.004
1.
OthersPower CapacitykVA20
Machine Weightkg5000
NC systemSIEMENS 802D

1.2.2 Standard configuration
No.NameQtyRemarks
1SIEMENS 802D1
2Hand-held operating unit1
3Water tank1
4Hydraulic center1
5Nitrogen balance system1
6Automatic lubrication system1
7Ball grinding head (Grinding piece not inc.)﹨One set of each 2″～8″
8Tri-color lamp1
9Lighting system1
10Random appendix1
11Standard technique documents2Paper and CD documentation
121

1.2.3 Optional configuration
No.Item name and specificationQtyRemarks
1
2
3
4
5
6
7
8
9
10

1.2.4、Standard Technical Documents（Paper and CD）

No.Name and specificationQityRemarks
1Packing list1Only paper document provided
2Qualification certificate1
3Operation manual (mechanical part)1
4Operation manual (hydraulic part)1
5Operation manual (electrical part)1
6Electric manual1
7Operation manual for CNC system1
8Outsourcing parts manual1One month after contract
9Drawings of foundation and shape
10

2.List of major equipment and parts suppliers
No.Name and specificationSupplierRemarks
1SIEMENS 802DSIEMENS
2Spindle unitTaiwan
3Ball screw bearingJapan
4NC rotary tableTaiwan
5Ball screwTaiwan
6Linear guideTaiwan
7Hydraulic centerTaiwan
8Lubrication systemBIJUR (China)
9Water tankChina

FSG63H
CNC Ball Grinding Machine
Technical Contract

Technical description, parameters and configuration
Technical description
Parameters and configuration
Basic parameters
Standard configuration
Optional configuration
Standard technique documents
List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG63H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ260～φ630. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance.
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the users CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 external grinding machine chapter 2: technical conditions and GB/T4685－2007 Accuracy inspection of external grinding machine.
1.2 Parameters and configuration
1.2.1 Basic parameters
ItemUnitParametersNote
Processing scopetravel（X/Y/Z）mm400200300
Spindle center to machining tablemm220420
Machining rangemmφ320～φ630 8～16″
WorktableSizemmφ550
Max. Loading Capacitykg800
Speed Max.rpm33.3
SpindleSpindle speedrpm10-3000
Spindle taper1:5
Spindle motor kW15/18.5
SpeedRapid traverse speed（X/Y/Z）m/min8/18/30　
Cutting feed speed mm/min15000
precisionPositioning accuracy X-axismm
mm0.008

Positioning accuracy Y-axis0.008
Repeatability X-axismm
mm0.004

Repeatability Y-axis0.004
OthersPower capacitykV A30
Cooling tank capacityL300
Dimension（Length Breadth Height）mm266037002400
Machine weightkg7000
NC systemSIEMENS 802D

1.2.2 Standard configuration
No.NameQtyRemarks
1SIEMENS 802D1
2Hand-held operating unit1
3Water tank1
4Hydraulic center1
5Nitrogen balance system1
6Automatic lubrication system1
7Ball grinding head(Grinding piece not inc.)﹨One set of each 8〞,10〞,12〞,14〞,16〞
8Tri-color lamp1
9Lighting system1
10Random appendix1
11Standard technique documents2Paper and CD documentation
12Base installation package1

1.2.3 Optional configuration
No.Item name and specificationQtyRemarks
1
2
3
4
5
6
7
8
9
10

1.2.4、Standard Technical Documents（Paper and CD）

No.Name and specificationQtyRemarks
1Packing list1Only paper document provided
2Qualification certificate1
3Operation manual (mechanical part)1
4Operation manual (hydraulic part)1
5Operation manual (electrical part)1
6Electric manual1
7Operation manual for CNC system1
8Outsourcing parts manual1One month after contract
9Drawings of foundation and shape
10

2.List of major equipment and parts suppliers
No.Name and specificationSupplierRemarks
1SIEMENS 802DSIEMENS
2Spindle unitTaiwan
3Ball screw bearingJapan
4NC rotary tableTaiwan
5Ball screwTaiwan
6Linear guideTaiwan
7Hydraulic centerTaiwan
8Lubrication systemBIJUR (China)
9Water tankChina

FSG100H
CNC Ball Grinding Machine
Technical Contract

Technical description, parameters and configuration
Technical description
Parameters and configuration
Basic parameters
Standard configuration
Optional configuration
Standard technique documents
List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG100H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts of φ600～φ1070. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance.
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the users CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 external grinding machine chapter 2: technical conditions and GB/T4685－2007 Accuracy inspection of external grinding machine.
1.2 Parameters and configuration
1.2.1 Basic parameters
ItemUnitParametersNote
Processing scopetravel（X/Y/Z）mm500300400
Spindle center to machining tablemm250550
Machining rangemmΦ600～φ1070 （16″～28″）
WorktableSizemmΦ800
Max. Loading Capacitykg3000
Speed Max.rpm11.1
SpindleSpindle speedrpm10-1500
Spindle taper1:5
Spindle motor kW18.5/22
SpeedRapid traverse speed（X/Y/Z）m/min30/20/30　
Cutting feed speed mm/min110000
PrecisionPositioning accuracy X-axismm0.012

Positioning accuracy Y-axis0.012
Repeatability X-axismm0.006

Repeatability Y-axis0.006
OthersPower capacitykV A35
Machine weightkg8000
NC systemSIEMENS 802D

1.2.2 Standard configuration
No.NameQtyRemarks
1SIEMENS 802D1
2Hand-held operating unit1
3Water tank1
4Hydraulic center1
5Nitrogen balance system1
6Automatic lubrication system1
7Ball grinding head(Grinding piece not inc.)﹨One set of each 16″～28″
8Tri-color lamp1
9Lighting system1
10Random appendix1
11Standard technique documents2Paper and CD documentation
12Base installation package1

1.2.3 Optional configuration
No.Item name and specificationQtyRemarks
1
2
3
4
5
6
7
8
9
10

1.2.4、Standard Technical Documents（Paper and CD）

No.Name and specificationQityRemarks
1Packing list1Only paper document provided
2Qualification certificate1
3Operation manual (mechanical part)1
4Operation manual (hydraulic part)1
5Operation manual (electrical part)1
6Electric manual1
7Operation manual for CNC system1
8Outsourcing parts manual1One month after contract
9Drawings of foundation and shape
10

2.List of major equipment and parts suppliers
No.Name and specificationSupplierRemarks
1SIEMENS 802DSIEMENS
2Spindle unitTaiwan
3Ball screw bearingJapan
4NC rotary tableTaiwan
5Ball screwTaiwan
6Linear guideTaiwan
7Hydraulic centerTaiwan
8Lubrication systemBIJUR (China)
9Water tankChina