New D-F FSG-63 | Grinders, Ball

FSG32H 90 to 340mm (3.54" to 13.38").
FSG63H 260 to 630mm (10.23: to 24.8").
FSG100H 600 to 1070mm (23.63" to 42.13").

The model FSG63H will be displayed at IMTS in September, booth S9182.

FSG32H
CNC Ball Grinding Machine
Technical Contract

 Technical description, parameters and configuration
 Technical description
 Parameters and configuration
 Basic parameters
 Standard configuration
 Optional configuration
 Standard technique documents
 List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG32H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ90～φ340. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance.
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the users CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 external grinding machine chapter 2: technical conditions and GB/T4685－2007 Accuracy inspection of external grinding machine.

1.2 Parameters and configuration
1.2.1 Basic parameters
Item Unit Parameters Note
Processing scope travel（X/Y/Z） mm 300200250
Spindle center to machining table mm 200400
Machining range mm Φ90～φ340 （2″～8″）
Worktable Size mm Φ320
Max. Loading Capacity kg 350
Speed Max. rpm 22.2
Spindle Spindle speed rpm 10-4000
Spindle taper 1:5
Spindle motor kW 11/15
Speed Rapid traverse speed（X/Y/Z） m/min 30/24/30　
Cutting feed speed mm/min 110000
Precision Positioning accuracy X-axis mm 0.008

Positioning accuracy Y-axis mm 0.008
Repeatability X-axis mm 0.004
Repeatability Y-axis mm 0.004
1.
Others Power Capacity kVA 20
Machine Weight kg 5000
NC system SIEMENS 802D

1.2.2 Standard configuration
No. Name Qty Remarks
1 SIEMENS 802D 1
2 Hand-held operating unit 1
3 Water tank 1
4 Hydraulic center 1
5 Nitrogen balance system 1
6 Automatic lubrication system 1
7 Ball grinding head (Grinding piece not inc.) ﹨ One set of each 2″～8″
8 Tri-color lamp 1
9 Lighting system 1
10 Random appendix 1
11 Standard technique documents 2 Paper and CD documentation
12 1

1.2.3 Optional configuration
No. Item name and specification Qty Remarks
1
2
3
4
5
6
7
8
9
10

1.2.4、Standard Technical Documents（Paper and CD）

No. Name and specification Qity Remarks
1 Packing list 1 Only paper document provided
2 Qualification certificate 1
3 Operation manual (mechanical part) 1
4 Operation manual (hydraulic part) 1
5 Operation manual (electrical part) 1
6 Electric manual 1
7 Operation manual for CNC system 1
8 Outsourcing parts manual 1 One month after contract
9 Drawings of foundation and shape
10

2.List of major equipment and parts suppliers
No. Name and specification Supplier Remarks
1 SIEMENS 802D SIEMENS
2 Spindle unit Taiwan
3 Ball screw bearing Japan
4 NC rotary table Taiwan
5 Ball screw Taiwan
6 Linear guide Taiwan
7 Hydraulic center Taiwan
8 Lubrication system BIJUR (China)
9 Water tank China

FSG63H
CNC Ball Grinding Machine
Technical Contract

 Technical description, parameters and configuration
 Technical description
 Parameters and configuration
 Basic parameters
 Standard configuration
 Optional configuration
 Standard technique documents
 List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG63H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ260～φ630. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance.
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the users CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 external grinding machine chapter 2: technical conditions and GB/T4685－2007 Accuracy inspection of external grinding machine.
1.2 Parameters and configuration
1.2.1 Basic parameters
Item Unit Parameters Note
Processing scope travel（X/Y/Z） mm 400200300
Spindle center to machining table mm 220420
Machining range mm φ320～φ630 8～16″
Worktable Size mm φ550
Max. Loading Capacity kg 800
Speed Max. rpm 33.3
Spindle Spindle speed rpm 10-3000
Spindle taper 1:5
Spindle motor kW 15/18.5
Speed Rapid traverse speed（X/Y/Z） m/min 8/18/30　
Cutting feed speed mm/min 15000
precision Positioning accuracy X-axis mm
mm 0.008

Positioning accuracy Y-axis 0.008
Repeatability X-axis mm
mm 0.004

Repeatability Y-axis 0.004
Others Power capacity kV A 30
Cooling tank capacity L 300
Dimension（Length Breadth Height） mm 266037002400
Machine weight kg 7000
NC system SIEMENS 802D

1.2.2 Standard configuration
No. Name Qty Remarks
1 SIEMENS 802D 1
2 Hand-held operating unit 1
3 Water tank 1
4 Hydraulic center 1
5 Nitrogen balance system 1
6 Automatic lubrication system 1
7 Ball grinding head(Grinding piece not inc.) ﹨ One set of each 8〞,10〞,12〞,14〞,16〞
8 Tri-color lamp 1
9 Lighting system 1
10 Random appendix 1
11 Standard technique documents 2 Paper and CD documentation
12 Base installation package 1

1.2.3 Optional configuration
No. Item name and specification Qty Remarks
1
2
3
4
5
6
7
8
9
10

1.2.4、Standard Technical Documents（Paper and CD）

No. Name and specification Qty Remarks
1 Packing list 1 Only paper document provided
2 Qualification certificate 1
3 Operation manual (mechanical part) 1
4 Operation manual (hydraulic part) 1
5 Operation manual (electrical part) 1
6 Electric manual 1
7 Operation manual for CNC system 1
8 Outsourcing parts manual 1 One month after contract
9 Drawings of foundation and shape
10

2.List of major equipment and parts suppliers
No. Name and specification Supplier Remarks
1 SIEMENS 802D SIEMENS
2 Spindle unit Taiwan
3 Ball screw bearing Japan
4 NC rotary table Taiwan
5 Ball screw Taiwan
6 Linear guide Taiwan
7 Hydraulic center Taiwan
8 Lubrication system BIJUR (China)
9 Water tank China

FSG100H
CNC Ball Grinding Machine
Technical Contract

 Technical description, parameters and configuration
 Technical description
 Parameters and configuration
 Basic parameters
 Standard configuration
 Optional configuration
 Standard technique documents
 List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG100H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts of φ600～φ1070. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance.
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the users CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 external grinding machine chapter 2: technical conditions and GB/T4685－2007 Accuracy inspection of external grinding machine.
1.2 Parameters and configuration
1.2.1 Basic parameters
Item Unit Parameters Note
Processing scope travel（X/Y/Z） mm 500300400
Spindle center to machining table mm 250550
Machining range mm Φ600～φ1070 （16″～28″）
Worktable Size mm Φ800
Max. Loading Capacity kg 3000
Speed Max. rpm 11.1
Spindle Spindle speed rpm 10-1500
Spindle taper 1:5
Spindle motor kW 18.5/22
Speed Rapid traverse speed（X/Y/Z） m/min 30/20/30　
Cutting feed speed mm/min 110000
Precision Positioning accuracy X-axis mm 0.012

Positioning accuracy Y-axis 0.012
Repeatability X-axis mm 0.006

Repeatability Y-axis 0.006
Others Power capacity kV A 35
Machine weight kg 8000
NC system SIEMENS 802D

1.2.2 Standard configuration
No. Name Qty Remarks
1 SIEMENS 802D 1
2 Hand-held operating unit 1
3 Water tank 1
4 Hydraulic center 1
5 Nitrogen balance system 1
6 Automatic lubrication system 1
7 Ball grinding head(Grinding piece not inc.) ﹨ One set of each 16″～28″
8 Tri-color lamp 1
9 Lighting system 1
10 Random appendix 1
11 Standard technique documents 2 Paper and CD documentation
12 Base installation package 1

1.2.3 Optional configuration
No. Item name and specification Qty Remarks
1
2
3
4
5
6
7
8
9
10

1.2.4、Standard Technical Documents（Paper and CD）

No. Name and specification Qity Remarks
1 Packing list 1 Only paper document provided
2 Qualification certificate 1
3 Operation manual (mechanical part) 1
4 Operation manual (hydraulic part) 1
5 Operation manual (electrical part) 1
6 Electric manual 1
7 Operation manual for CNC system 1
8 Outsourcing parts manual 1 One month after contract
9 Drawings of foundation and shape
10

2.List of major equipment and parts suppliers
No. Name and specification Supplier Remarks
1 SIEMENS 802D SIEMENS
2 Spindle unit Taiwan
3 Ball screw bearing Japan
4 NC rotary table Taiwan
5 Ball screw Taiwan
6 Linear guide Taiwan
7 Hydraulic center Taiwan
8 Lubrication system BIJUR (China)
9 Water tank China